With recent trends of IOT (Internet of Things), network connection of devices and equipment for small-scale systems are becoming more mainstream. CC-Link IE Field Network Basic realises easier network integration, as its cyclic communications stack is software-based, without requiring a dedicated ASIC helping to reduce implementation costs for device partners. Mitsubishi Electric is launching CC-Link IE Field Network Basic compatible products to further leverage networking on the production floor.
Mitsubishi MELFA range of advanced MELFA robots offer speed, accuracy and compact design as well as long life as well as delivering class leading benefits for small-medium robot applications.
Producing a comprehensive range of robot models to cater to the full spectrum of modern needs, all Mitsubishi Electric robots are powerful, fast and compact.
The product range includes the almost universal articulated-arm robots with 6 degrees of freedom and payloads of 2 kg to 20 kg and SCARA robots with 4 degrees of freedom and payloads of 3 kg to 70 kg for assembly and palletising tasks.
There are 2 special high-precision robots that are unique, with their parallel arm structure for very fast micro handling tasks with payloads of 1 kg to 5 kg as well as the flexible high-speed SCARA robot for ceiling mounting.
It is no longer enough for industrial robots to simply perform a single task with consumer needs evolving quicker than ever. Demands for robots with the capacity and flexibility to readily take on more sophisticated tasks is what the industry is now demanding. If you are looking for intelligent solutions and a simpler approach to flexible and advanced production then the MELFA-FR Series provides this.
MELFA SafePlus features safe and collaborative work applications and allows robots and people to work together providing high speed and performance and high levels of safety. FA-IT Integration Functions alongside Mitsubishi Automation products provide high levels of functionality performance and ease of use which in turn supports next generation manufacturing.
MELFA Robots – RV Series – Vertical Robot
The RV-series offers a highly-dynamic 6-axle articulated robot for a high degree of quality. Cycle times of only 0.32 seconds increase their productivity and thus enable their use in systems at very high speeds. The double-arm structure not only provides a plus in terms of freedom of movement, but also more stability and versatility. Depending on the model, the robots are fitted with two to 70 kilograms load at ranges from 504 to 2055 millimeters. Work in very confined spaces,even with wall or ceiling installation, is no problem for the RV-series. All systems up to 20 kg have the same compact robot controller .
In addition, all systems are fitted from the factory with built-in Ethernet, USB, tracking, camera and additional axle connections, as well as manual inputs/outputs, and therefore run with an availability of over 99.9 %.
Highlights
Increase your productivity: Cycle times of up to 0.32 seconds with accuracy of up to ± 0.02 mm
Flexible workspace: Range 504 to 2055 mm with spherical workspace – also behind the robot.
Your protection for harsh environments: IP67 as standard
Hygiene: Internal cable routing of all cables and pneumatic lines, clean-room model (ISO-level III) available
Connectors: Pneumatic and electrical grippers, Ethernet, USB, camera interface and two encoder connections and up to 8 additional external axles as standard, optional I/O and field bus expansion cards. Direct Connection via Ethernet to GOT HMI and teaching box.
Configuration: As a complete system with robot and controller or PLC module for full PLC-functionality of the robot on the iQ Platform
Teaching box : Full graphic R56TB with touch screen or R32TB
The RV-FR series offers 3 additional features: “Next-generation intelligent functions”, “Safe, collaborative work applications”, and “FA-IT integration functions”.
Horizonal type Robot – RH Series
The RH Series, which in SCARA class provides excellence in 0.29 seconds, with fast palletizing and targeted re-sort. The product range includes the entry-level model RH-3F(R)H to work with up to 3 kg, the power pack RH-6F(R)H with a maximum of 6 kg load capacity, the RH-12F(R)H with 12 kg load capacity and the top model RH-20F(R)H with 20 kilograms load capacity and a range of up to 1000 mm. All variants are available as a complete system or as an easy to integrate module for full PLC-functionality of the robot on the Mitsubishi Electric iQ platform.
Due to the drastic extension of its swivelling range, the robot easily achieves any position within its workspace. This is due to the extremely low cycle times of the RH Series which in turn provides exceptional flexibility.
Highlights
Increase your productivity: Cycle times of up to 0.29 seconds with accuracy of up to 0.01 mm
Maximize your reach: 350 up to 1000 mm range, 150 to 340 mm spindle length
optimum protection: IP54 as standard, optional IP65 sealed enclosure
Hygiene: Food grade grease as standard (from RH-6FH) or clean-room model (ISO-level III) available. To this end, all signal and pneumatic cables are already inboard
Connectors: Pneumatic and electrical grippers, Ethernet, USB, camera interface and two encoder connections as well as up to 8 additional external axles, optional I/O and field bus expansion cards. Direct Connection: via Ethernet to the ASAT-operating terminals.
Configuration: As a complete system with robot and controller or PLC module for full PLC-functionality of the robot on the iQ Platform
Teaching box: Full graphic R56TB with touch screen or R32TB
The RH-FR series offers 3 additional features: “Next-generation intelligent functions”, “Safe, collaborative work applications”, and “FA-IT integration functions”.
Ceiling mounted, horizontal type robot – RH-FRHR
Having a special compact design and support for overhead installation above the application, the robots RH‑1F(R)HR and RH‑3F(R)HR do not take up any valuable space in the work area next to the installation location. This enables even smaller work cell dimensions. For high-speed handling of small parts up to 1kg, the RH‑1F(R)HR is the perfect robot. It allows up to 150picks/min. with conveyer tracking including hand open/close. The RH‑3F(R)HR robot’s perfectly circular cylindrical work space is 150 mm high with a diameter of 700 mm. It can access any point in this space while manipulating a payload up to 3kg.
Highlights RH-1F(R)HR
Highest productivity: Up to 150 picks/min. with conveyor tracking including hand open/close
Flexible installation: Cell, wall and floor mounting for easy integration into any working cell
Increased operation area: Peripheral equipment can be set up below the robot
Wide range of applications: IP protection from IP20 to IP65 / ISO Class 5 can be increased by adding a bellow
Closed arm housing: Internal vacuum valve and internally routed cables present any snagging with peripheral equipment.
Highlights RH-3F(R)HR
Space saving: Overhead installation for minimum spare requirement
Compact and cost effective: Compact design by only 24kg weight for simple mounting system
Increase your productivity: Cycle times of up to 0.32 seconds with accuracy of up to 0.01 mm
Flexible workspace: 700 mm circular diameter, 150 mm spindle extension movement
Protection for harsh environments: IP20, optional IP65 and Clean-room model (ISO-Level III) is available
The RH-FRHR series offers 3 additional features: “Next-generation intelligent functions”, “Safe, collaborative work applications”, and “FA-IT integration functions”.
Micro Working Robot – RP-ADH Series
The RP-series of Mitsubishi Electric convinces due to its innovative concept, which is required for highly accurate and extremely fast applications. The robots have a unique double-arm structure which significantly increases production and improves quality within micro-handling. Together with the ultra-compact SD-controller, the RP-robot can be manually installed in any application, no matter how small. Like all MELFA-robots, the RP-series is already fitted at the factory with all features such as Ethernet, USB, tracking connection and the additional axle control for up to 8 additional axles.
Highlights
Highest precision: repetition accuracy of ± 0.005 mm
Compact and lightweight: 12 kg light and a footprint smaller than DIN A4 (FP-1ADH)
Weight: 1 kg to 5 kg handling weight for many different applications.
Protection: Clean-room model (ISO-level III) available
Connectors: Pneumatic grippers, Ethernet, USB, camera interface and two encoder connections as well as up to 8 additional external axles as standard, optional I/O and field bus expansion cards. Direct Connection via Ethernet to GOT HMI and teaching box.
Double arm SCARA robot: unrivalled in the market – unique in the Technology
Teaching box : Full Graphic R56TB with touch screen or R32TB
Professional automation for your system: I/O systems from Phoenix Contact are the ideal solution for data transfer at input and output level. Whether in the field, in a control cabinet, as a customizable modular system or with a block design. Whichever network or protocol you prefer – we have the right I/Os for you.
Your advantages
Versatile use, thanks to international approvals, wide range of functions, and network openness
High system availability and increased productivity, thanks to very reliable products
More future-proof, thanks to the use of innovative technologies
I/O systems for every application
More choice: I/O devices from Phoenix Contact for every applications
You will find the perfect I/O devices for signal acquisition in Phoenix Contact’s extensive I/O product range.
Proven technology provides the basis for innovative products with useful features – continuous improvements are achieved through close customer contact and forward-looking developments.
Choose from an extensive range of I/O modules and I/O terminals for the control cabinet – including for very fast data communication.
I/O devices that support modular extension and have a high degree of functionality can be used in the field or particularly robust devices with a block design can be used for harsh industrial environments.
Implement safety applications with our PROFIsafe modules or with no safety controller at all using SafetyBridge Technology.
Clever connection technologies, such as Push-in Technology or SPEEDCON fast locking system, enable convenient and time-saving wiring.
Our IO-Link/analog converters and the IO-Link masters also provide a high degree of flexibility in the field and can be used to implement analog communication without any shielded cables.
For more detailed information on Phoenix’s I/O System products, please see the links below:
The Mitsubishi iQ-F range continues to expand and they are now at a stage where they have a comprehensive range of hardware products for this PLC family.
There is now a complete range of DC-powered CPUs available from 32 to 80 I/O.
Mitsubishi now also have PT100 and Thermocouple ADP modules (attach to left hand side of CPU).
As well as new digital I/O modules there will also be an FX5-80SSC-S (an 8 axis version of the existing popular 4 axis FX5-40SSC-S).
All the new line up is in stock except for the FX5-80SSC-S which will be available from February.
Phoenix Contact’s RIFLINE Complete is a one stop shop relay system. Why use multiple relay ranges when you can carry out all standard relay applications using just the RIFLINE Complete relay system? RIFLINE Complete is Phoenix Contact’s new cost effective modular ice cube relay series. The relays range from a slim 6.2 mm coupling relay to a small power contactor replacement. The most powerful relay can switch voltages up to 440 V.
Whether you want to isolate, multiply or amplify signals, it doesn’t matter as you will only ever need the one system.
Phoenix Contact’s RIFLINE Complete can be assembled individually or ordered as a complete module. All components in the modular system can be ordered individually depending on the application.
The advantages of RIFLINE Complete include:
tool free push in connection technology saves wiring time
easy function extension as 3 time functions can be selected in a time range 0.5 seconds to 100 minutes
high availability ensuring quick replacement
Ability to bridge multiple types of relays using standard jumpers from the CLIPLINE Complete range
If you require any further information, please do not hesitate to get in touch or click here
Phoenix Contact’s industrial Bluetooth modules allow you to wirelessly transmit control data to mobile or difficult to access automation devices quickly and easily. Bluetooth communication is characterised by particularly robust transmission under difficult ambient conditions. This allows you to establish functionally safe communication via PROFIsafe or SafetyBridge technology.
Having quick and easy implementation, Phoenix Contact’s Bluetooth is the ideal solution for reliable wireless communication with automation components. Industrial wireless communication via Bluetooth offers easy and inexpensive Ethernet connection in automation.
Using Phoenix Contact’s Bluetooth, the advantages of this technology can benefit your application.
Easy and safe installation, thanks to largely automatic configuration
Extremely reliable and rugged data transmission, thanks to redundant transmission channels and integrated error correction
Interference-free parallel operation of multiple Bluetooth wireless paths or Bluetooth wireless paths and WLAN systems, thanks to the efficient use of frequency gaps
Long range of up to several hundred meters, thanks to transmission in the license-free 2.4 GHz band
If you use a Bluetooth wireless connection as a wireless control cable. You can communicate reliably with rotating or moving modules, with minimal effort, eg cranes, robots, scraper bridges. When in parallel operation with other wireless systems, Bluetooth is most impressive.
Using Bluetooth as a multipoint connection, you can provide wireless Ethernet access for up to seven devices per wireless cell. Therefore you can communicate safely and reliably with I/O components, scanners or PCs in a machine.
For further information, click here. If you require any further information or a quotation, please get in touch.
Remote Access — Configure a PLC or machine remotely
HMS Netbiter is a remote access service which opens up a secure tunnel to a PLC or machine. Using your regular PLC configuration software just as you would if you were on site, this enables configuration, programming or debugging of any industrial device from any location.
INCLUDED SERVICE WITH EC300-SERIES GATEWAYS
Remote Access is an included Netbiter Service with the EasyConnect EC300 communication gateways. It allows one user to connect to one machine.
The service supports data limits up to 1GB per month and is set up through the cloud-based Netbiter Argos data center, maintained and hosted by HMS.
The Remote Access Service can also be combined with View and Control and Manage and Analyze Services as long as an EC300-series gateway is used.
ET UP AND RUNNING IN LESS THAN 10 MINUTES!
Once you have connected a HMS Netbiter EC300-series gateway to your device, you will set up remote access to your device in a matter of minutes.
It is an ideal solution for system integrators and machine builders who require immediate access to field equipment in order to minimize equipment downtime and reduce on-site maintenance and travel costs.
FEATURES AND BENEFITS OF REMOTE ACCESS
Fast, secure and easy-to-use cloud-based solution for System Integrators and Machine Builders to remotely access industrial equipment anytime, anywhere
Enables remote programming or debugging of industrial PLCs using standard configuration software (such as RSlogix, TIA Portal, GX Developer etc), just as if connected to the PLC/machine on site
Access equipment 24/7 using any of the Netbiter EC300 series communication gateways and the cloud-based Netbiter Argos™ data center
Machines / PLCs connect via Serial RS232/485, Ethernet WAN or LAN Data communication
The Netbiter gateway sends and receives data via Ethernet or cellular 3G networks
Creates an encrypted data tunnel to the remote equipment. Netbiter uses a unique 2-step indetification method for login access to your devices
Uses Netbiter Argos as an intelligent routing portal. This means that you don’t need an IP-address for the Netbiter gateway, nor do you need a fixed IP SIM card.
Included feature when purchasing a Netbiter EC300 series commuication gateway. Free of charge for data usage up to 1GB per month. Subscription-based for higher data usage.
Fast deployment and a scalable solution, more functionality can be added if needed.
For 3G cellular communication no fixed IP SIM cards are required. Use your local supplier!
HOW IT WORKS
HMS Netbiter Remote Access provides a remote connection through Netbiter Argos to the serial and Ethernet ports on a Netbiter EC300 series gateway. This makes it possible to use PC-based software applications (such as RSLogix or TIA Portal) to program, configure or debug just as if being on site.
To establish the remote connection, the PC-based driver Netbiter QuickConnect is installed on the PC. This creates a secure tunnel through Netbiter Argos to the Netbiter gateway and also establishes a virtual connection to the software application on the PC.
The tunnel established between the laptop and the remote network can be used to create one or more channels for the actual connections to the remote devices.
THE FOLLOWING TYPES OF CHANNELS ARE SUPPORTED:
Network bridge
This enables a remote connection to the network on the Ethernet LAN port of the Netbiter gateway and allows remote access to any device on that network.
TCP/UDP port forwarding
A channel can be mapped to a specific remote IP-address and specific port for TCP and UDP messaging. Limiting access to specific ports and IP-addresses is often an advantage from a security perspective, which is why this method should always be preferred to Network bridge whenever possible.
Virtual Serial
Provides a virtual COM port that is mapped to the RS-232 or RS-485 port on the Netbiter gateway.
SOLID SECURITY
The data that is transmitted between your local PC and the machine on site is encrypted and transmitted through a secure channel.
The channel is opened with a double authentication procedure: A secure, password-protected login into the Argos server and an SMS-based verification method.
INTELLIGENT ROUTING – NO FIXED IPS NEEDED
The HMS Netbiter Argos acts as an intelligent routing portal offloading the user from having to know the IP-Address of the remote Netbiter gateway. Moreover, the Netbiter gateways provide hardware interfaces to secure the remote access on site with a keylock and LED indicator. Even users without specific IT knowledge can use the system successfully and securely.
What you can do: PLC programming, configuration, debugging and software upgrades
HMS is continually verifying the remote access feature with different device types from all manufacturers. Remote Access is vendor-independent and enables machine builders to deliver to any market irrespective of the PLC brand used.
With the launch of the FX5U Compact PLC, as a part of the IQ-F Series, Mitsubishi has made this best selling PLC even better.
Mitsubishi launched the original FX over 30 years ago and being the first compact PLC to be seen in the European market., the FX transformed automation by bringing PLC control and functionality into smaller, lower cost applications that would previously have had to rely solely on discrete relay based logic.
Each generation of the Mitsubishi FX has set new standards and now with the introduction of the FX5U, Mitsubishi has given these compact controllers a huge performance boost by focusing on processing power, expansion, built in functionality and positioning and motion functions.
The Mitsubishi FX5U gives the FX a performance boost and adds new features that set benchmark standards for compact PLCs. Users are able to develop more complex and sophisticated automation systems, as well as higher performance applications without having to go for larger, more costly PLC families. Programming through the same GX Works software used for other controllers in the Mitsubishi Electric range supports scalability.
Mitsubishi FX3U offers many features and benefits:-
HIGH SPEED INPUT & OUTPUTS – Users can achieve high speed, precise positioning at low cost with embedded multi-speed, interrupt positioning and simultaneous start. ANALOGUE & PID – With 2 analogue inputs & 1 analogue output as standard, also with improved PID performance, users have a low cost means of implementing sophisticated functions at low cost and without the need for additional hardware. IMPROVED CONNECTIVITY – The FX5U offers simple connection options to a wide range of Mitsubishi Servos, Inverters Cognex Vision Systems, Networks & Energy Meters, thus having reduced wiring effort and no additional programming. BUILT IN ETHERNET – Having Ethernet communications as standard, users can easily set up communications with other Ethernet enabled systems and perform remote data monitoring over the internet. They can also use the SNTP function (time synchronisation from a time server via a network). POSITIONING CONTROL – Mitsubishi Electric’s simple motion unit as an intelligent function module is included with the FX5U. This provides the ability to perform sophisticated motion control for up to 4 axes. Functions include linear interpolation, circular interpolation, positioning control, synchronised control. encoder following and electric cam. ADVANCED SYNCHRONOUS CONTROL – Software based synchronous control can be used as an alternative to mechanical control, such as gear, transmission, shaft and cam. Also cam control is easier with cam auto-generation. Synchronous control can be simply operated for each axis (stop/start), allowing synchronous and positional control axes within the same program. CAM AUTO-GENERATION – Simply by registering the sheet length, synchronisation width, rotary cutter axis dimensions etc, cam data for a rotary cutter can be generated automatically. All servo axes can be synchronised via SSCNETIII/H by plug & play. MARK DETECTION – The actual position of the servo motor can be obtained based on the registration mark printed on the high speed moving film. Compensation of the cutter axis position, based on the registration marks, keeps the constant cutting position. SIMPLE TROUBLESHOOTING – The FX5U offers a range of trouble shooting functions to speed system set up, increase system availability and reduce maintenance requirements. Included is comprehensive debugging functions along with diagnostics function. Simple maintenance is facilitated through improved diagnostics including error history, hardware monitor, SD card for logging & tracing functions, automatic systems recognition and several program debugging functions. SECURITY FUNCTIONS – FX5U comes with several security functions like privilege based program on SD card with copy protection password. BACKWARD COMPATIBILITY – Reuse existing FX3 expansion modules with the FX5U via a bus conversion module and easily port existing FX3 programs to FX5U.
New from Mitsubishi is the FR-A800 Frequency Inverter which has been designed for unparalleled drive precision, speed control, simple start-up, and versatility. The Mitsubishi FR-A800 is a new generation of drive technology.
Mitsubishi’s FR-A800 has some outstanding features which include the integrated high level PLC, USB port for programming and parameter copying, an-easy to-read control panel, optimum power usage and energy saving functions, improved system safety, three expansion slots for a range of option and supported network card.
The FR-A800 Series is fully backwards compatible with the FR-A700 series and its parameters can be easily copied by FR Configurator2. In order to match the former machine response time, the input/output signals of the FR-A800 can be delayed.
The FR-A800 series has some powerful features and intelligent functions which include a two channel emergency stop for safe shutdown. This ensures safe operation in compliance with the European Machinery Directive without installation of another contactor. The FR-A800 thus conforms to the EN ISO13849-1/PLd cat. 3, EN 61508 and EN 61800-5-2 SIL2 standards.
The operation panel with the one touch Digital Dial allows direct access to all important parameters. The FR-A800 series also allows the connection of a Mitsubishi Electric graphical operation terminal (GOT). Communication parameters for the HMI connection are automatically set as a batch.
The FR-A800 has a built in EMC filter which ensures full compliance with European EMC Directive standards (EN 61800-3 2nd environment category C3), so separate certification is not required for the drive. To suit your application, take advantage of the energy saving function, the impressive savings can be displayed on the energy monitor. With an estimated lifespan of 10 years, the cooling fans and built in capacitors can be further extended by using the ON/OFF control function
The FR-A800 can be controlled and monitored by a controller via network. Communication options are available for the major network protocols such as CC-Link IE Field, CC-Link, Profibus DP/DPV1, Profinet/Ether- Net IP/EtherCat (to be released soon) and SSCNETIII/H as well as DeviceNet™ and LONWORKS. RS485 communication (Mitsubishi Electric drive protocol, Modbus-RTU protocol) is supported as standard.
Mitsubishi FR-A800:-
High Speed Response: With a speed response of 50Hz, A800 to respond to a change in motor load. A800 reacts to a speed signal much faster too – between 2 to 3 ms as opposed to 5 to 20 ms with A700.
Wide Speed Range: 200:1 speed range open loop, 1500:1 closed loop speed range.
Extended Maximum Speed: A standard A800 VFD can drive high speed motors at up to 590Hz, compared to the A700’s 400Hz.
IPM Motor Control: Standard A800 VFDs can drive the new generation IPM (Internal Permanent Magnet) motors, such as the Marathon ‘SyMAX’ series.
Safety Stop: A800 is a SAFETY drive. “STO” capability enables SIL2 / PLd category emergency stops.
Compatible with USB stick: VFD settings can be easily uploaded or downloaded and ‘black box’ operating data at the time of a drive trip can be copied for diagnosis using the FR-Configurator software.
GOT interface: Automatic connectivity to GOT 2000 series GOTs without the need to change any parameters.
Improved PLC: A800 has a new internal PLC based around the Mitsubishi ‘L series’ processor. Instructions in the form of ‘Function Blocks’ can now be used.
Conformal Coating: All A800 VFDs have Conformal Coated boards as standard.
If you would like a brochure emailing over or require a quotation, get in touch !
Following on from the Success of previous editions, we have continued to develop and produce our very own ‘Mitsubishi World of Automation Solutions’ Short-Form Sales Guide.
This guide is an additional Sales Tool to help you with your selection of Mitsubishi Hardware for each of your Automation applications.
Within this guide you’ll find listed an abundance of Product Ranges in a pictorial format along with a brief description encompassing additional information along with the current UK List Prices for each product shown. We hope that this guide itself can offer you instant access to part numbers and cost whilst you are planning for new projects, upgrades or straight forward like-for-like replacements.
A typical extract from the Brochure below shows a brief description, dimensions, specifications and Part Numbers for each product shown
The below Image shows a 2 Page extract from the Variable Speed Drives Section
Whether it be for peace of mind or a technical brain to pick, it’s good to know our Engineers are available to assist with your factory automation or control project. We believe that if our customers are knowledgeable they are more likely to get the best from our products. This means that our technical support Engineers will take the time to explain their advice and not baffle you with science. Therefore as a Sales Guide we hope this latest edition continues to assist with your hardware selection, and to further strengthen our customer commitment we offer in partnership the following services.
Technical Support
Our Engineering service supports you during planning, conception and completion of your project. We offer support, consultancy and service in various forms, may it be online, over the phone or on-site. We can help you with everything from equipment specification, system implementation and commissioning to on-going support and training tailored to your needs.
Online
Find us online where we offer a customer download area containing a comprehensive range of old to new manuals, application notes, data sheets and free software.
Telephone/Email
Drop us a call on 01162361861, where one of our Technical Support Engineers will be on hand during the day to advise and support you with any queries regarding selection, functionality, configuration, wiring and programming of our products and systems. Alternatively, you could always send us an e-mail to: support@cdluk.com
On Site Support
Our on-site support team can be booked to assist in design, commissioning or programming of PLCs HMIs and Servo systems. Integration with industrial networks, third party or legacy systems is their specialist area and they are prepared for the unique challenges that each visit can bring.
Training
Whether simple programming or complex system integration on either a software or hardware technology, our training team can provide a range of of standard or bespoke training courses tailored to your exact requirements. Our training courses carry the appropriate accreditation and certification and can lead to the achievement of a Mitsubishi Certified Engineer status.
To request a FREE copy of one of our Brochure’s, fill out the contact form below.
Formed in 1990, Controls and Drives Ltd, is based in its own purpose-designed premises in Leicester and is the only Mitsubishi Technology Partner in the Midlands.
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